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Fluid Bed Dryer & GranulatorLocation:Home >> Products >>Fluid Bed Dryer & Granulator

Fluid Bed Dryer & Granulator


 

APPLICATION :

GDFB Series fluid bed dryer & granulator is used in pharmaceutical solid dosage area for mixing, granulation and drying application, or drying of the wet granules processed from high shear mixer granulator. It’s the major processing equipment in solid dosage production line. The equipment is PLC automation controlled and well satisfies the current GMP and Pharmacy Code regulation.

FEATURES:

1. INLET AHU

The inlet AHU consists of G4, F8, H13 filter and heater with accurate temperature control. The inlet air flow is variable controlled by the exhaust air fan motor VFD from the HMI.

2. MAIN BODY STRUCTURE

The main body structure consists of lower bowl, movable product bowl, fluidized chamber, expansion chamber/filter housing. The lower bowl, product container and fluidized chamber are inflatable silicon gasket sealed with compress air inspection sensor to assure the reliable sealing.

3. PRODUCT FILTER

The double structured bag filter in two pieces (in case request, stainless steel filter available) is inflatable silicon gasket sealed between the expansion chamber inner surfaces with compress air inspection sensor to assure the reliable sealing. A dust sensor is mounted on the exhaust piping and interlocked from control sys to secure the product safety during processing stage.

4. EXHAUST AHU

The exhaust dust collection filter is optionally designed for protect environment.

5. 2Bar &10Bar POWDER EXPLOSION

The 2bar and 10 bar powder explosion proof design is selectable to ensure the operator, equipment and environment safety with reliable grounding device.

6. FLUIDZED GRANULATION

In case of fluidized granulation is requested, the binder solution tank and spray sys with peristaltic pump would be designed and offered. The binder is sprayed from the peristaltic pump through the spray gun into the chamber onto the product surfaces. The product coheres together by the binder which forms the binder bridge for form the core granules and grows up and formed. The binder bridge is evaporated away by the hot air and the evenly dried granules formed.

7. UNLOADING SYSTEM

The lifting tipping with on-line dry cone mill sys or, vacuum loading mounted on lifter with on-line dry cone mill sys is designed and offered to form the dust free material unloading from fluid bed sys to assure the dry sizing and clean production requirement according to current GMP regulation.

MAIN TECHNICAL PARAMETER: 

Model

Material Bowl Volume
(L)

Batch size
Kg / ρ=0.5

strong>Heating Temperature(C°)

Fan Motor Power(kW)

Air Volume/ Full Pressure
(M3/Pa)

Steam Consumption
(M3/h)

Compress Air Cons
(M3/min)

Main Machine  Overall  Dimension
(LXHXD /m)

GDFB 10

10

1.23.5

Room Temp.90

2.2

420/15000

Electric Heating 6kW

0.1

1.8X2.0X0.9

400

GDFB 25

25

319.5

Room Temp.90

4

1000/4500

Electric Heating 12kW

0.1

2.0X2.0X1.0

500

GDFB50

50

618

Room Temp.90

5.5

1200/9000

Electric Heating 18kW

0.15

1.3X2.80X1.2

1Total Weight
(Kg)
850

GDFB100

100

12.538

Room Temp.110

11

2000/11000

120

0.15

1.5X3.3X1.25

2100

GDFB150

150

2060

Room Temp.110

15

3800/9200

150

0.15

1.5X3.5X1.4

2300

GDFB200

200

2575

Room Temp.110

15

3800/9200

150

0.15

2.05X3.6X1.7

2400

GDFB300

300

38110

Room Temp.110

22

5600/8800

210

0.2

2.2X4.2X1.8

2700

GDFB400

400

50150

Room Temp.110

30

6000/11000

270

0.2

2.5X4.6X2.0

3000

GDFB500

500

65190

Room Temp.110

37

8000/11000

320

0.25

2.5X4.9X2.0

3850

GDFB600

600

75225

Room Temp.110

37

8000/11000

380

0.35

2.8X5.2X2.4

4500

GDFB800

800

100300

Room Temp.110

45

9000/10500

450

0.4

2.9X5.3X2.5

5000

GDFB1000

1000

125375

Room Temp.110

45

9000/10500

520

0.6

2.9X5.5X2.5

6000

GDFB1200

1200

150500

Room Temp.110

55

10000/10400

640

0.6

2.9X5.9X2.5

6400